Advantages of Using a Water Table in Your CNC Plasma Cutter
What is a Water Table?
When working
with a CNC plasma cutting table, it’s
essential to have some way of controlling the dust and fumes from the
cutting process. One solution is a water table (often referred to as a waterbed
or a water pan), where the metal being cut is underneath a layer of water that
prevents it from generating fumes. The other solutions are to use a dry table
with no additional equipment to handle fumes and dust or a downdraft table
where air flows down through the table and pulls dust and fumes away from the
cutting area. While all three methods can be effective, each has its benefits
and drawbacks. A water table does not require a dust collector (in most areas),
reduces noise, eliminates dangerous arc flash, reduces heat distortion and
keeps parts cool, just to name a few.
Advantages
of Using a Water Table
- Price: The first point when people
choosing their cutting table is the significant difference in the up-front
price between a water table and other tables. Water tables are much less
expensive up front. If the price is the only factor, then the decision is
an easy one, choose the water cutting table.
- Materials: The varieties of materials you
will be cutting are crucial in this decision-making process. If you are
cutting steel/stainless steel, either type of table will serve well for
you. Though, if you are cutting aluminum, water tables can offer a
significant safety risk. Cutting over water also makes for cool to the
touch parts, which are very easy to remove and use immediately.
- Operational
Efficiencies: There
are several factors to consider from an operational view when analyzing water tables and CNC
plasma without water table. These factors include the size and type of
parts you are cutting, plasma performance, and cut quality.
To select
the best table for your purpose, it is necessary to consider all of these factors
and the space you are working in. For example, a dry table setup in a home
garage will result in a house full of smoke and fumes. Spending the time to
judge your processes and long-term costs now will assure that you select the
best, most cost-effective solution to your particular purpose.
Oxy-Fuel
Cutting on a Water Table
The standard
water table with water level control is designed to be used for both plasma and
oxy-fuel cutting. When oxy-fuel cutting, the water cannot be above the plate
surface, but it can be very close to the bottom of the plate. Also, there must
be at lease an inch of water depth above the tray under the burning bars, to
protect it from damage by the molten metal spray of the oxy-fuel cutting
process.
Depending on
material type, thickness, and quality requirements, some users prefer to cut
with the water closer to the plate, so that the splashing water helps cool the
part while cutting, reducing overall heat distortion. Other users want to avoid
quenching of the slag that occurs, and therefore prefer to have the water level
as far below the plate as possible. So whether you are plasma or oxy-fuel
cutting, a water table is a simple and affordable alternative to a down draft
table.
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